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Advanced Engineering 2020

NEC, Birmingham(B40 1NT)

04/11/2020 - 05/11/2020

The UK's largest annual advanced manufacturing trade show, Advanced Engineering is your opportunity to (more)

Drives & Controls Exhibition

NEC, Birmingham(B40 1NT)

25/01/2021 - 27/01/2021

The show brings together key suppliers of state-of-the-art equipment representing the multi-tasking culture (more)

Detect, secure, and then diffuse

Detect, secure, and then diffuse The timely tracking down and disarming of bombs, IEDs, booby traps and other dangerous munitions depends on reliable prior reconnaissance. Remotely operated devices can dramatically reduce the risk to the people involved.

AB Precision (Poole), based in Dorset, has been supplying the British Ministry of Defence since the mid-1960s. To respond to the currently heightened risks in tracing and defusing explosive devices, the experts from Dorset developed the latest generation of their Guardian MROV (Miniature Remotely Operated Vehicles). The modular miniature vehicle is designed to carry additional equipment as required. Universal deployment capability also means that it has to cope with any terrain.

Equally important is the compact design, so that it can be manoeuvred in narrow passages, such as in trains, aircraft or underground rail carriages. With a view to accommodating as many different functions as possible in a slimline design, including a powerful four-wheel-drive transmission, ABP's security experts collaborated with microdrive specialist Faulhaber, whose motors are distributed in the UK by EMS. In the basic Guardian module, fifteen different microdrives accurately execute the control commands. The entire procedure is managed from a control station in a carrying case. A 17in LCD monitor shows the images captured by the cameras, while a 10.5in touch screen with soft buttons and 3D imaging of the vehicle offers intuitive control of the device and any additional modules installed. The 'command centre' is rounded off by two joysticks for the drive and manipulator arm.

As reconnaissance often has to be performed in confined spaces, a compact design is essential. The dimensions of the device are 417mm wide (tracks),  maximum 1280mm in length (extended) and 504mm high, facilitating navigation in narrow passages. In addition, the reconnaissance radius has to be as large as possible. Therefore a telescopic arm extends the reach of the pan and tilt head up to 2.1m. At the same time the head can also be lowered so that it can inspect vehicle underbodies. A low centre of gravity and sturdy caterpillar tracks provide a stable base for sharp, shudder-free images as well as accurate manipulation using the cantilever head. Depending on the terrain involved, the chassis can also be fitted with wheels, allowing it to move faster on solid ground and thus enhancing mobility.

Simple to deploy
The complete vehicle can be quickly assembled at a safe distance from readily portable modules. This makes it easier to transport and allows the experts to deploy the right tool for each individual situation by choosing a particular module. Apart from the four on-board cameras providing colour images, there are numerous other modules available such as various hardware devices (such as a lockpick gun), X-ray unit, water jet and many more. Additional equipment can be transported in an optional trailer.

The drives used in this system are just as diverse as the range of applications. However, all of them must meet certain general requirements such as absolute reliability, compact design, high performance combined with high-precision handling, and the greatest degree of efficiency for long battery life. In a nutshell, the product philosophies of the Guardian and the Faulhaber drive motors are very similar. Both rely on a modular product to ensure the widest possible range of applications. This similarity is also reflected in the deployment of the 15 drives. Motors and gearheads are selected depending on the task in hand and combined to meet the required performance. For example, each of the four drive modules is powered by a 38mm diameter motor with matching diameter planetary gear. With over 200W and around 150mNm at the motor shaft, the combined motor output of 1 metric HP is more than sufficient to move the vehicle and its equipment through terrain or over inclines.

Two structurally identical motors with different reduction ratios are also responsible for raising and lowering the telescopic arm. The wide range of gear ratios allows the ideal output torque and speed to be selected for both operations. Smaller 32mm motors with an output of around 80W extend and retract the telescopic arm. To keep the weight of the head low, light 26mm diameter, 44W drives perform the 'turn and tilt' function. The camera and optional weapons, on the other hand, are actuated by two identical drives, 23mm in diameter and with around 20W output. Depending on the function required, the manipulator works with a 23 or 26mm drive. All motors come in rugged DC brush design and are therefore capable of starting even at very low voltages. The comparatively simple yet robust drive control system using pulse-width modulation is also ideal for this application.
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