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Energy chains help keep frost at bay
The seemingly simple bag of peas can, in addition to being a bag of tasty foodstuff, be used to provide handy relief of pain and inflammation from sports injuries. But have you ever wondered how the food processing industry can freeze peas individually?
The IQF (Individual Quick Freezing) method allows food manufacturers to continuously freeze small sized individual products. It is more commonly known for freezing fruits and vegetables, but has further developed to cover a much broader range. Using this freezing technology it enables the usually difficult to freeze food types to be carefully handled and effectively processed.
Starfrost, experts in the field of freezing technology, has supplied industrial IQF freezers and chillers to food manufacturers for over three decades. IQF Freezers are designed to first crust freeze the surface of the individual food item before the product is then transferred to the deep freezing stage, often to temperatures down to -32°C. With product capacities ranging from 500 to over 20,000 kg/hr, these machines frequently operate over long periods of time - especially during the harvest season, when time is money.
A challenge which is often encountered within the inline freezer industry is the frost which can build up on the fin face of the evaporator; this can reduce the energy efficiency of the equipment and, at regular intervals, it would require a maintenance shutdown to remove the frost build-up, both of which are costly in the food processing industry. One solution would be to install complex sequentially defrosting evaporators, which are expensive and difficult to maintain. However, Starfrost designed a new, innovative system featuring the Igus cable tracker, to resolve this problem.
Starfrost has developed a unique Frost Removal System (FRS) that blasts dry, compressed air in a pulsed motion across the fin face of the evaporator to eliminate the frost build up. In the original prototype of the FRS design, the cables and air hose supplying the carriage, which moves up and down to remove frost build-up, were prone to snagging during operation. In addition, the unsupported high-pressure hose impeded the movement of the carriage making it difficult to position the air nozzles accurately.
"These initial teething difficulties were creating more production shutdown problems than the FRS was designed to solve," comments Robert Long, sales director at Starfrost. "We needed a solution that would be operational at these sub-zero temperatures, while supporting and guiding the cables and hose. In addition, the unpredictable movements of the high-pressure hose meant it had to be restrained and controlled more rigorously."
As a renowned cable tracking expert within the industry, Starfrost approached Igus for a support system for the cables and hose. Working together engineers at Starfrost and Igus developed a solution that allowed the FRS to run smoothly and efficiently, without the cables and hose snagging or moving out of position.
In the final design, the FRS cables and hose were housed in the frost-resistant e-chain - the robust and reliable energy chain supported and constrained the cables and hose inside, which protected them from getting caught up on the machinery. Resistant to extreme temperatures and easy to clean, while being self-lubricating and requiring no maintenance, the Igus e-chain proved the best solution for Starfrost's FRS design.
Justin Leonard, director at Igus commented: "Starfrost and Igus worked together in the design process in order to ensure a problem free installation and functioning. In total, the Igus e-chain has been used in three machine installs, two of which are overseas. We are delighted to have worked with Starfrost on this application and achieve such positive results."
Robert Long concludes: "Throughout the development process, Igus were co-operative, flexible and responsive to our needs. The final FRS design has proved beneficial to our equipment's performance, keeping frost at bay, extending running times and maintaining evaporator efficiency - without the need to install complex sequentially defrosting evaporators."
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- Panel feed-through aids installation of PushPull connectors
- Cable carrying in demanding offshore applications
- Igus energy chains tame the tide
- Flexicon extends hazardous area range with new fast fit increased safety fitting
- Robust communications interface for rail and harsh industrial applications
- Secure cables in e-chains quickly and easily
- Cable carriers now with additional inner widths
- Cables for tasks with lower cycle requirements
- Easy to install field plugs offer reliable connections
- Plastic connector hood offers flexible housing solution
- igus' chainflex cables beat standard cables in dynamic applications
- Protecting power for subsea remotely operated vehicle
- Igus e-spool provides power and data in all directions
- New and improved igus chainflex cables reduce assembly times by 30%
- igus awards firm with a UK vector award for floating pontoon application
- E-chains provide electrical power and data supply for Rubber Tyred Gantry cranes
- Connectors meet intrinsic safety requirements for use in potentially explosive areas
- Flexible cables get DNV GL approval for use in maritime applications
- Full speed on the data highway
- Pop-open e-chain provides easy access for cables
- Flexible conduit
- Wimbledon's centre court roof glides safely with energy chains
- Easy assembly with readychain speed from igus
- igus sales engineers now all CSCS Certified
- Faster searching, faster assembly and faster purchasing of igus readycables
- Han connectors with RFID technology offer added value
- Harting enhances M12 connector family with "press and go" and outdoor versions
- Protecting fully automated spectrometer for climate research
- E2 micro e-chains are small, light and even stronger
- Han Hood Link speeds cable-to-cable connection
- Highly sensitive and really tough
- Light e-chain solution for large hoses and cables
- Pluggable feed-through housing eases cable installation in industrial environments
- Latest energy chains and bearings solutions at ABTT 2014
- Energy chain guide system, enclosed for safe operation, is now even bigger
- Up to 36 month guarantee on igus chainlfex cables delivers predictable safety
- Harting at Drives and Controls 2014
- Connector family extended with robust M12 module for applications at up to 10 Gbit/s
- High-temperature connectors function in environments up to 200°C
- Readychain cables are always secure
- Online technical data sheets now available for over 1,100 chainflex cables
- Easy and sealed servo motor connections
- Slimline M12 connector for gigabit Ethernet applications
- Harting connector provides space-saving interface with field assembly
- igus' energy chain is always delivered in less than 10 days and ready to install
- Standard LC fibre-optic connector module added to Harting's Han-Modular series
- Connectivity for the smart network infrastructure
- Flexicon sponsors 'Best of British' MotoGP Team
- Flexible conduits protect world's first intercontinental sea tunnel
- Configuring a cable in less than 3 minutes? With igus you can
- Power supply and encoder cable in a single-cable solution
- Flexicon announces growing team
- Igus exhibits compact readychain delivery system and fully-assembled linear drives at Southern Manufacturing
- CFRIP from igus now extends to over 230 chainflex cable types
- Wanted: innovative energy chain applications
- Light weight and reliable system for a variety of robotic applications
- Cables in less than 24 hours with Igus readycable
- New e-spool energy chain variants provide robust solution for routing multiple cables in small spaces
- Custom chainflex cables available in just three weeks
- Managing cables through linear and rotary movement
- Quick and easy to install guide trough for long travels of energy chain
- Quality, safety and expertise
- Assembly tools dramatically cut energy chain installation time
- New low cost roller energy chain and guiding trough
- Open guide system for energy chains is simple yet effective
- Circular connector range offers compact, customised solution including rapid locking for drive systems
- Cables deliver high performance in specialist applications
- igus NFPA 79-2012 compliant chainflex cables for dynamic applications
- New Polyurethane Coated Blue Flexible Conduit offers Low Temperature Performance
- Reduce cable strip back time by up to 50%
- Electrically conductive energy chains available within 24 hours
- Investigating distant galaxies with help from energy chain
- Additions to extensive cable range
- Fast fit flexible conduit fitting range extended
- Increase energy efficiency with green energy chains
- Industrial connector module offers high-voltage transmission with minimum space requirement
- Flexicon on track for Innotrans
- Secure cabling system based on Harting's Ha-VIS preLink technology
- Custom bodies offer new flexibility for M12 circuit board connectors
- New additions to Han-Modular industrial connector system
- Cost-effective emergency stop safety mechanism for cable management
- Cutting cable stripping time in half
- Cost-effective, flexible linear guide rail requires no maintenance
- A critical decision: cables for dynamic applications
- Easily import igus chainflex flexible cables into EPLAN
- Tightly sealed with igus RX energy tubes
- New design of energy chain is up to 37% lighter
- Energy chains supply power on 117m ride
- igus c-chain for continuous movement
- Guide trough assembly made simple with igus
- Why you need an igus energy chain
- Why you need igus chainflex cables
- Taking plastics offshore
- Assembly tools for opening and closing energy chains in one go
- Energy Chain guide system for vertical movement eliminates need for troughs
- Quiet and reliable cable carrying for distances up to 800m
- Pre-assembled Energy Chain system delivered and installed onsite
- Control cables for energy chains now available ex-stock with 600V rating according to UL
- Faster without wasted movements
- An active retraction mechanism is now available for the ROBOTRAX
- CC-Link-compatible cable for energy chains from igus
- Universal bus fibre optic cable allows tight bend radius without compromising attenuation characteristics
- First GigE cable for energy chains
- Innovations in energy and data supply for robots
- Nine advantages for the price of one
- Profile roller energy chain P4 for fast, quiet movement
- RWTH Aachen tests vibration behaviour of energy chains
- The largest plastic energy chain in the world
- Triflex RS for compact cable guidance
- Sturdiness and flexibility in the same chain system
- Cable protection on the world's highest railway
- Cable carriers key at Bournemouth auditorium
- Cables for dynamic applications
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