Modular conveyor boosts flexibility
With its modular conveyor platform, Interroll says it has added even greater flexibility and scalability. The High Performance Divert HPD is a perfect example of the modular concept. Installation in a conveyor, modifications and repositioning are extremely easy to perform, thanks to the plug and play system. Furthermore, subsequent extension can be made at any time in the event of a change in the material flow or the material to be transported.
Further, modern material flow systems can be planned quickly and efficiently with the help of this modular concept. With the new 'Interroll Layouter' Interroll offers its customers a free AutoCAD plug-in software tool. This allows for modules to be integrated into the customer layout more easily. Because the entries are validated to minimise the risk of bad planning, the conveyor system can be configured much faster and with more planning security.
Within the Interroll Group, the global Center of Excellence in Wermelskirchen manages the development of new products and solutions and the application engineering. The product line has been continuously extended from non-powered rollers to RollerDrive that feature controls with a connection to the PLC via fieldbuses and to RollerDrive for deep freeze applications. The production of conveyor rollers and RollerDrive is organised to suit the zero defect strategy and regularly internal and external quality audits and quality circles are conducted.
Interroll RollerDrive can be used to build an intelligently controlled conveyor system that can be divided up into zones. The respective conveyor line is said to consume considerably less energy than conventional 400V drives because the individual RollerDrive are only driven when material actually needs to be transported. With medium throughput rates of 600 to 1,000 containers per hour, Interroll says up to 50% savings can be achieved compared with the conventional approach in which a geared motor continues to run regardless of throughput.
Moreover, the noise level of the system is also considerably lower and less friction is caused too. Generally, maintenance and repair costs are lower because brushless 24V drives require less maintenance than conventional geared motors.
Operators of logistics centres and manufacturing operations must be able to cope with increasingly unforeseeable deviations in product output, changes in order structures and the product range. Warehouses are already considered old after seven to ten years and existing structures are often no longer able to keep up with the current demands. "Problems with quality, performance deficits due to wear-related breakdowns, increasing maintenance costs or new legal requirements force the respective companies to think about making investments. System modernisation or expansion, so-called retrofitting, offers a cost-effective alternative," explains Dr Ralf Garlichs, executive vice president for products and technology at Interroll Group.
Other News from Interroll Ltd
Latest news about Conveyors & conveying components
- Conveyor system grows with your requirements
- Flexlink celebrates four successful decades of material flow solutions
- Interroll receives major order for German supermarket chain
- Interroll presents new high-performance crossbelt sorter
- Vacuum conveyor for non-woven strips
- New range of conveyor components extend design flexibility
- Rockwell Automation provides expanded linear motion control system with improved flexibility
- Interroll becomes the latest AMHSA member
- Interroll’s second plant in Atlanta starts operation
- Less planning effort for material flow solutions
- Three-axis handling with tray recirculation system
- Vertical mounting helps save space
- Three-axis handling with tray recirculation system
- CKF Systems is selected to be part of the Rolling on Interroll programme
- Digital twin proves conveyor concept for coffee producer
- MK delivers belt conveyors for PPE mask production
- Nearly two kilometres of metric pitch conveyor chain is made in record time
- Belt conveyors for all automation needs
- Interroll to deliver crossbelt sorters to Swiss reference customer
- Drum motors make butter conveyor more compact and energy efficient
- Interlinking for canister transport with a bridge
- Maximising efficiency and flexibility in optical testing of airbag diffusers
- Walking the extra mile to upgrade Andrea’s distribution
- High speed transportation for carton forming machine
- Autonomy restored to cast parts production line
- Interroll announces expansion of drum motor platform and conveying solutions
- Conveyor solutions for chilled and deep-freeze environments
- Flexible transport system can future-proof industry
- Drum motors rise to cranberry challenge
- ACOPOStrak Independent Shuttle Transport systems UK debut at Drives & Controls 2018
- Curved modular belt conveyor from MK
- Precision flow control for efficient, accurate pneumatic conveying systems
- Compact curve added to Versamove transfer system
- Destacking technology transforms retailer’s apple packing process
- Drum motors withstand clean-in-place processes
- Flexible transport system
- Packed, sealed, sold, sent
- Indexing chain conveyor expands the MK range
- Automated warehouse relies on modular conveyor
- Boost productivity with anti-sloshing
- Intelligent drive is tailored for material handling conveyors
- Pallet system now includes indexing chain conveyor
- Appliance manufacturer turns to MK for accumulating pallet recirculation system
- Efficient material flow for confectionery manufacturer
- Drum motors versus gear motors in food conveyors
- Mitsubishi Electric previews Smart Carriage for linear transfer systems
- Multi-carrier system from Festo and Siemens offers flexibility for Industry 4.0
- Minitec develops and supplies 9 metre conveyor system
- Contactless handling and transport of objects
- Conveyor components at PPMA Total
- Festo highlights Multi-Carrier system at PPMA Total
- Heavy duty linear motor based transport system
- Linear transport technology for conveying and assembly
- Materials handling for the food industry
- Safe, quick and easy transport of products and heavy loads
- The right transfer system is not an ‘off the shelf’ solution
- Rockwell’s iTRAK wins Technical Innovation of the Year Award
- Expanded conveyor range from MK
- Speed controller for gravity roller conveyor
- Interroll’s MSC 50 magnetic speed controller easily handles gravity
- Smart conveying systems optimise tyre manufacturers' material flow
- Modular, compact, versatile pallet transfer
- Overhead conveyor improves productivity for bottling plant
- Improved transport system for heavy duty applications
- Improved transport system for heavy duty applications
- iTrak transport solution from Rockwell Automation
- Applied Automation introduces Carryline conveyors at PPMA
- Controlling back running of inclined conveyors
- Conveyor drives on show at PPMA
- Synchronising conveyor belts with robots
- Siemens supplies the world's biggest gearless conveyor drive system
- Modular conveyor design boosts efficiency for plastics manufacturer
- Astec supply a further high speed carton conveyor system
- Conveyor technology products for use in refrigeration applications
- Fruit conveyor is space efficient
- Conveyor platform is a modular solution
- Inserts fed accurately to injection moulding machine
- Interroll to manufacture Interroll Portec belt curves in Europe
- Transfer system is both reliable and customisable
- Interroll drives technology saves energy at Hermes Fulfilment
- Reduced design effort and simplified installation
- Tray transfer and handling
- Interroll's modular conveyor platform wins iF Design Award 2015
- Sauber and Interroll extend partnership
- Interroll and Sauber F1 Team extend partnership
- Synchronous drum motor for servo drive applications
- Conveying and sorting in one
- Rubber industry to benefit from Hepco ring track technology
- Modular roller tracks from Elesa
- Hal Leonard chooses Interroll technology at new distribution facility
- Newly developed profile for driving various types of conveyor belts
- Cleaner cooking with steel belts
- Improved quality, increased production
- Keeping the running costs down
- Optimum conveyor drive solutions
- Interroll presents new modular conveyor platform for internal logistics
- Danfoss conveyor solution offers total flexibility in your plant design
- Miniature conveyors
- Modular approach to conveying solutions
- New highly efficient roller conveyor runs smoothly
- New range of clean room smooth ball transfer units
- Villeroy and Boch relies on Interroll
- Interroll brings F1 to LogiMAT
- Material flow study confirms Interroll benefits
- Smooth transfer of transported goods onto downstream conveyors
- Interroll expands to new premises to meet demand
- Light industrial belt conveyor
- Extrusions for materials handling
- An aid to boosting food process efficiency
- Meeting the most challenging of conveyor requirements
- Open the box to simple, cost effective conveying solutions
- Spiral conveyor for high throughput materials
- Circulation conveyor builds on modular profile range
- Cycle chain conveyor from MK
- Modular plastic wide belt conveyor
- Saving energy with conveyor roller drives
- New Lazy Susan rotary table for £1600
- The alternative conveyor
- Pulleys as tough as steel but just half the weight
- Pickchain helps make pick and place tasks more efficient
- Next generation stainless steel conveyors
- A single, endless ribbon of steel will solve problems by itself
- Dust proof conveyors for demanding tasks
- Plastic conveyor chains reduce energy requirements
- Fast turnaround on belt conveyor systems
- Small parts handling reinvented with new internal drive system
- Stainless steel conveyors for the food and pharmaceutical industries
- Modular conveyors
- New range of heavy duty pallet conveyors
- Five times greater flow through gives a productivity boost for delicate parts
- Belts and chains for conveyors
- Compact stopper cylinders for conveyor applications
- Components for conveying
- Flex turn conveyors ideal for delicate parts
- Conveyor fully compatible with machine framing components
- Transfer system handles high loads
- Decentralised drives and automation components
- Drive makes roller conveyors even more efficient
- Powered rollers are big on versatility
- Belt scraper design simplifies maintenance
- More options for your conveyor requirements
- Transport heavy goods easily and quietly
- Hygienic conveying
- Plastic fantastic as a conveying solution
- As flexible as Lego
- Conveyor components added to machine framing range
- Conveyors: repair or refurbish?
- Flexible components build low cost, precision system
- More options for less money
- Is this the last conveyor system you'll ever need?
