Siemens supplies the world's biggest gearless conveyor drive system
Siemens supplies the world's biggest gearless conveyor drive system to the Cuajone Mine in Peru which is operated by the Mexican mining company Southern Copper Corporation (SCC). The modernization project will entail the installation of a new gyratory crushing and conveyor system by 2016. The belt conveyor will replace a railway system currently used to transport the ore out of the mine to the processing plant.
The Integrated Drive System (IDS) used to power the world's highest-powered gearless conveyor system with an output totaling 12,000 kilowatts is being supplied by Siemens. Not only does the gearless drive enable efficiency to be increased by three percent, it also cuts down the necessary maintenance work and associated costs, as wearing parts such as couplings, motor bearings and gearboxes are no longer required.
In mid-2014, Siemens was chosen by ThyssenKrupp to supply the electrical package to the Cuajone Mine in Peru with a contract valued in the double-digit million Euro range. Previously, the ore was transported out of the mine for further processing using a train over a distance of more than six kilometers to the processing plant. The existing railway is now being replaced by an efficient conveyor belt system and a gyratory crusher, for which Siemens is providing the automation system, the power distribution equipment, and the drive system.
Alongside conventional drives, Siemens is deploying primarily Integrated Drive Systems (IDS) with gearless drives which offer a high level of availability by dispensing with many of the wear-prone components such as gearboxes, couplings and motor bearings. Gearless drives also enable the use of a continuous conveyor belt, eliminating the need for transfer stations and so reducing susceptibility to faults, cutting out the need for high-intensity maintenance and driving down costs.
The conveyor belt system comprises three individual sections which are equipped by a total of five Integrated Drive Systems. For the largest of the belt sections, Siemens is supplying two gearless drive systems with an output of 6,000 kilowatts each, comprising a low speed synchronous motor and a Sinamics SL150 cycloconverter. The two smaller feed and discharge belts will be driven by two 500 kilowatt low-voltage motors using Sinamics S150 inverters with regenerative feedback capability and one 1200 kilowatt medium-voltage motor.
The converters and motors as well as the gearboxes and couplings for these drives are all supplied by Siemens. The automation components as well as the drive and power distribution technology are provided in modular electrical rooms (E-houses).
Siemens is no stranger to the Cuajone Mine facility, where it supplied a drive system for a HPGR (high-pressure grinding roll) system back in 2013. SCC operates mines and metal processing factories in Peru, US and Mexico, including the Toquepala and the Cuajone copper mines in Southern Peru. The company mines and produces copper, molybdenum, selenium, gold and silver and also invests in the exploration and harnessing of mineral deposits in Peru, Mexico and Chile.
Siemens supplies the world's biggest gearless conveyor drive system to the Cuajone Mine in Peru which is operated by the Mexican mining company Southern Copper Corporation (SCC). The modernization project will entail the installation of a new gyratory crushing and conveyor system by 2016. The belt conveyor will replace a railway system currently used to transport the ore out of the mine to the processing plant. In Cuajone the same gearless drive system will be used as for the Antapaccay conveyor system in Peru.
Siemens plc (Drives Div)
Other News from Siemens plc (Drives Div)
Latest news about Conveyors & conveying components
- Three-axis handling with tray recirculation system
- CKF Systems is selected to be part of the Rolling on Interroll programme
- Digital twin proves conveyor concept for coffee producer
- MK delivers belt conveyors for PPE mask production
- Nearly two kilometres of metric pitch conveyor chain is made in record time
- Belt conveyors for all automation needs
- Interroll to deliver crossbelt sorters to Swiss reference customer
- Drum motors make butter conveyor more compact and energy efficient
- Interlinking for canister transport with a bridge
- Maximising efficiency and flexibility in optical testing of airbag diffusers
- Walking the extra mile to upgrade Andrea’s distribution
- High speed transportation for carton forming machine
- Autonomy restored to cast parts production line
- Interroll announces expansion of drum motor platform and conveying solutions
- Conveyor solutions for chilled and deep-freeze environments
- Flexible transport system can future-proof industry
- Drum motors rise to cranberry challenge
- ACOPOStrak Independent Shuttle Transport systems UK debut at Drives & Controls 2018
- Curved modular belt conveyor from MK
- Precision flow control for efficient, accurate pneumatic conveying systems
- Compact curve added to Versamove transfer system
- Destacking technology transforms retailer’s apple packing process
- Drum motors withstand clean-in-place processes
- Flexible transport system
- Packed, sealed, sold, sent
- Indexing chain conveyor expands the MK range
- Automated warehouse relies on modular conveyor
- Boost productivity with anti-sloshing
- Intelligent drive is tailored for material handling conveyors
- Pallet system now includes indexing chain conveyor
- Appliance manufacturer turns to MK for accumulating pallet recirculation system
- Efficient material flow for confectionery manufacturer
- Drum motors versus gear motors in food conveyors
- Mitsubishi Electric previews Smart Carriage for linear transfer systems
- Multi-carrier system from Festo and Siemens offers flexibility for Industry 4.0
- Minitec develops and supplies 9 metre conveyor system
- Contactless handling and transport of objects
- Conveyor components at PPMA Total
- Festo highlights Multi-Carrier system at PPMA Total
- Heavy duty linear motor based transport system
- Linear transport technology for conveying and assembly
- Materials handling for the food industry
- Safe, quick and easy transport of products and heavy loads
- The right transfer system is not an ‘off the shelf’ solution
- Rockwell’s iTRAK wins Technical Innovation of the Year Award
- Expanded conveyor range from MK
- Speed controller for gravity roller conveyor
- Interroll’s MSC 50 magnetic speed controller easily handles gravity
- Smart conveying systems optimise tyre manufacturers' material flow
- Modular, compact, versatile pallet transfer
- Overhead conveyor improves productivity for bottling plant
- Improved transport system for heavy duty applications
- Improved transport system for heavy duty applications
- iTrak transport solution from Rockwell Automation
- Applied Automation introduces Carryline conveyors at PPMA
- Controlling back running of inclined conveyors
- Conveyor drives on show at PPMA
- Modular conveyor boosts flexibility
- Synchronising conveyor belts with robots
- Modular conveyor design boosts efficiency for plastics manufacturer
- Astec supply a further high speed carton conveyor system
- Conveyor technology products for use in refrigeration applications
- Fruit conveyor is space efficient
- Conveyor platform is a modular solution
- Inserts fed accurately to injection moulding machine
- Interroll to manufacture Interroll Portec belt curves in Europe
- Transfer system is both reliable and customisable
- Interroll drives technology saves energy at Hermes Fulfilment
- Reduced design effort and simplified installation
- Tray transfer and handling
- Interroll's modular conveyor platform wins iF Design Award 2015
- Sauber and Interroll extend partnership
- Interroll and Sauber F1 Team extend partnership
- Synchronous drum motor for servo drive applications
- Conveying and sorting in one
- Rubber industry to benefit from Hepco ring track technology
- Modular roller tracks from Elesa
- Hal Leonard chooses Interroll technology at new distribution facility
- Newly developed profile for driving various types of conveyor belts
- Cleaner cooking with steel belts
- Improved quality, increased production
- Keeping the running costs down
- Optimum conveyor drive solutions
- Interroll presents new modular conveyor platform for internal logistics
- Danfoss conveyor solution offers total flexibility in your plant design
- Miniature conveyors
- Modular approach to conveying solutions
- New highly efficient roller conveyor runs smoothly
- New range of clean room smooth ball transfer units
- Villeroy and Boch relies on Interroll
- Interroll brings F1 to LogiMAT
- Material flow study confirms Interroll benefits
- Smooth transfer of transported goods onto downstream conveyors
- Interroll expands to new premises to meet demand
- Light industrial belt conveyor
- Extrusions for materials handling
- An aid to boosting food process efficiency
- Meeting the most challenging of conveyor requirements
- Open the box to simple, cost effective conveying solutions
- Spiral conveyor for high throughput materials
- Circulation conveyor builds on modular profile range
- Cycle chain conveyor from MK
- Modular plastic wide belt conveyor
- Saving energy with conveyor roller drives
- New Lazy Susan rotary table for £1600
- The alternative conveyor
- Pulleys as tough as steel but just half the weight
- Pickchain helps make pick and place tasks more efficient
- Next generation stainless steel conveyors
- A single, endless ribbon of steel will solve problems by itself
- Dust proof conveyors for demanding tasks
- Plastic conveyor chains reduce energy requirements
- Fast turnaround on belt conveyor systems
- Small parts handling reinvented with new internal drive system
- Stainless steel conveyors for the food and pharmaceutical industries
- Modular conveyors
- New range of heavy duty pallet conveyors
- Five times greater flow through gives a productivity boost for delicate parts
- Belts and chains for conveyors
- Compact stopper cylinders for conveyor applications
- Components for conveying
- Flex turn conveyors ideal for delicate parts
- Conveyor fully compatible with machine framing components
- Transfer system handles high loads
- Decentralised drives and automation components
- Drive makes roller conveyors even more efficient
- Powered rollers are big on versatility
- Belt scraper design simplifies maintenance
- More options for your conveyor requirements
- Transport heavy goods easily and quietly
- Hygienic conveying
- Plastic fantastic as a conveying solution
- As flexible as Lego
- Conveyor components added to machine framing range
- Conveyors: repair or refurbish?
- Flexible components build low cost, precision system
- More options for less money
- Is this the last conveyor system you'll ever need?
