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Southern Manufacturing

Farnborough, Hants(GU14 6TQ)

20/04/2021 - 22/04/2021

Southern Manufacturing and Electronics is the most comprehensive annual industrial exhibition in the (more)

PPMA Show 2021

NEC, Birmingham(B40 1NT)

28/09/2021 - 30/09/2021

PPMA Show 2021 will be the UK’s largest ever event dedicated to state-of-the-art processing and (more)

Advanced Engineering 2021

NEC Birmingham(B40 1NT)

03/11/2021 - 04/11/2021

Join us in our 12th and most important edition to date, as we invite engineers and management from all (more)

Wave springs add reliability to aero connector

Wave springs add reliability to aero connector Having previously experienced problems with inconsistent loading and binding in the assembly of a ruggedised mil spec electrical connector used in aerospace and military communications applications, the manufacturer wanted to replace the under performing stamped wave springs with a more reliable alternative. The company turned to TFC, who recommended the use of two Smalley single turn wave springs in conjunction with a snap ring to provide a constant pre-loading force.

The TFC Smalley products are produced by edge winding from a continuous coil of single filament pre-tempered round edge wire. Unlike a die stamped product, they are formed without tooling, have a gap or overlap end configuration and require no heat treatment after production. This results in a product that provides a far more accurate control of load performance and, furthermore, since very narrow radial wire sections can be successfully coiled, the springs can operate in very tight radial spaces without binding. Similarly, the spiral snap rings, with narrow radial wall dimensions, as used in this application, are ideal for low clearance applications and can pro-vide a support shoulder without the need to orientate the spring and ring combination during assembly.
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