Three-axis handling with tray recirculation system

MK has designed a fully automated system for a customer who required a palletiser with a connected tray recirculation system. This custom solution uses cost-effective standard components and adapted special functions which allows pallet trucks to be used to feed Euro pallets into the system.

The palletiser which de-stacks the filled trays from the Euro pallets then feeds them into the recirculation system. They are then conveyed to an index station, where a customer-provided robot removes the workpieces from the trays. The empty trays are conveyed back to the palletiser, where they are stacked on empty pallets and made available to be transported away. The system is able to recognise and handle different tray types and different stack heights on the pallets. Crucially, the machine is also built from components that are as tough as possible and are able to operate autonomously for up to 14 hours.

MK used its extensive profile range for the transport system with feeding and removal of pallets via heavy-duty roller conveyors. Alignment of tray stacks was achieved using pneumatic positioning units with approach angle attachments. A 3-axis palletiser gantry, consisting of LZR 2005 linear modules with a rotating gripper and balancing stroke compliments this. A tray recirculation system, consisting of KTF-P 2010 chain conveyors, was combined with lifting units. Finally, an index station and device is utilised to hold down the trays so the workpieces can be removed by a customer-provided robot.

mk Profile Systems Ltd

Unit 11-12 Wolds Farm Business Park
Kinoulton Lane
Kinoulton
NG12 3EQ
UNITED KINGDOM

+44 (0)1949 823751

info@mkprofiles.co.uk

www.mkprofiles.co.uk

More products
Individual service for signal integrity
The demands on connection technology performance are constantly increasing. By providing customised support, Phoenix Contact helps customers select connection components to ensure the highest possible signal integrity.
Aveva MES rises in the leader ranks of the latest Gartner report
Aveva’s Manufacturing Execution Systems (MES) offering, which is deployed in the UK & Ireland by AVEVA Select partners SolutionsPT, has been recognised as a global leader in industrial software in the latest 2022 Gartner Magic Quadrant for Manufacturing Execution Systems.
Siemens selected by Microsoft for RAMP Programme
Siemens Digital Industries Software has been selected to participate in the Rapid Assured Microelectronics Prototypes (RAMP) Phase II initiative.
Thomson Industries exhibits linear actuators for the marine industry
Thomson Industries will be exhibiting at the 30th Shipbuilding, Machinery and Marine Technology (SMM) trade fair in Hamburg in September, showcasing its comprehensive line of electric linear actuators for marine applications.
Harwin and MSA Components sign German distribution deal
Harwin is bringing greater strength to its German supply chain through a new strategic partnership with MSA Components. The agreement allows MSA to offer all the latest products from Harwin’s extensive portfolio.
Mould making at Emka for injection moulding of plastics and metals
Emka reports that it is now one of the top three mould makers in Europe – producing 900 moulds a year for plastic injection, including polyamide/glass and Grivery, as well as zinc and aluminium die casting.
Kontron receives VDC Research’s Gold Award for vendor satisfaction
Kontron has been recognised for outstanding customer satisfaction. The company has received the Gold Vendor Satisfaction Award for IoT and Embedded Hardware technology from VDC Research.
Mouser wins Vishay Distributor of the Year Award
Mouser Electronics has received the 2021 High Service Distributor of the Year award from Vishay Intertechnology, one of the world’s largest manufacturers of discrete semiconductors and passive electronic components.
What changes does the new machinery regulation bring?
As the machinery regulation replaces machinery directive 2006/42/EC, Dirk Meyer, specialist engineer solution architect at Eaton, looks at what is changing.
Klüber Lubrication receives Schaeffler Supplier Award 2022
Schaeffler has awarded Klüber Lubrication with the Supplier Award 2022 in the field of quality. The jury emphasised in particular the global supplier's strong commitment to the compliance with quality standards.

Login / Sign up